新型限力输出保护功能柔性夹钳的设计与参数评估

柔性夹钳因具有微/纳精密操作能力, 常应用于微操作系统中, 但因抓爪无法提供恒定输出力或恒力范围小, 容易造成操作对象的损伤或脱落。根据放大模块与常力模块串联的结构形式, 设计了一种具有常力特性的柔性夹钳。基于伪刚体法, 建立放大模块中桥式机构与杠杆机构的刚度和放大率数学模型, 通过对倾斜导向梁进行分析, 得到常力模块的力-位移关系式, 计算出恒定输出力为42.5 N, 输出范围为370 μm。最后, 结合不同柔顺梁的结构参数, 运用MATLAB仿真探究了各关键参数对常力特性的影响。研究结果可为常力柔性夹钳的构型设计和分析提供一定的理论支撑。     

新型实用的动态轨道衡过渡装置

本文通过对GDK-800型不断轨无基坑动态轨道称重装置故障成因的探究,提出对其装置的引轨、防爬和过渡部分,进行优化改造的建议,并简介一种新型实用的过渡装置。     

水泵水轮机导叶动态水力矩特性分析

采用SST k-ω湍流模型对某高水头水泵水轮机进行全流道三维非定常数值模拟,分别对在水轮机工况和水泵工况运行下的导叶动态力矩特性进行分析。结果表明:在水轮机工况下,随着流量的增大,不同位置处导叶的动态水力矩变化规律一致,力矩值由正值变为负值,力矩脉动频率与转轮叶片数相关,流量越大,叶频影响越显著;在水泵工况下,最高扬程工况时导叶水力矩脉动频率主频为转频且脉动幅值较大,而最低扬程工况下导叶水力矩脉动主频为叶频,力矩脉动幅值较小。     

缓冷出口温度对连续退火SPCC冷轧薄板屈服强度的影响

研究了缓冷出口温度对连续退火SPCC冷轧薄板组织和屈服强度的影响。结果表明:连续退火SPCC冷轧薄板的组织由等轴的铁素体晶粒和晶界处的块状渗碳体及晶粒内的颗粒状渗碳体组成。随着缓冷出口温度从680 ℃提高至700 ℃,平均晶粒尺寸从10.1 μm增加至12.5 μm;此外,提高缓冷出口温度还能够抑制晶界处块状渗碳体的形成,促进晶粒内细小渗碳体更加细小弥散的析出。当缓冷出口温度从680 ℃提高至700 ℃时,冷轧薄板的屈服强度约降低了28 MPa。     

摆杆式导叶调节机构的设计与研究

为促进变几何涡轮在航空发动机中的广泛应用,提高变几何涡轮的工作效率,设计了一种用于变几何涡轮的摆杆式导叶调节机构。采用Adams软件对导叶调节机构进行了运动学仿真研究,仿真结果验证了调节机构设计的可行性,通过仿真发现这样的导叶调节机构至少需采用3个作动筒同时驱动才能保证涡轮调节的精度要求。在Adams中对机构进行了参数化建模,利用参数化模型分析了尺寸误差和间隙对导叶转动精度的影响,并且以前十次仿真为例计算了调节机构导叶角度重复位置精度的可靠度。研究结果表明设计的导叶调节机构结构合理、可靠性高。     

回转窑人工智能专家系统的应用实践

根据水泥熟料煅烧过程操作控制原理研发的"回转窑人工智能专家系统"采用了人工智能模拟技术、实时数据清洗技术、控制数据关联匹配技术。该系统由分解炉出口温度自动控制系统、篦速自动控制系统和氨水用量自动控制系统三个模块组成。该系统投运后,分解炉出口温度控制有效率由之前人工控制的平均60%~70%提高至平均80%~95%;篦下压力和二次风温稳定性提高;氨水消耗量下降显著;窑系统投料量增加10 t/h左右,熟料标准煤耗降低2.85 kg/t,熟料强度均有提高。     

W型铸铝水冷机座压铸新工艺

本文介绍了一种环保能源牵引电机及发电机定子机座的制造方法。通过压铸模具的设计,在内筒体上铸出W型水道和W型阴槽及焊缝保护法兰;在外筒体上铸出W型阳槽,内外筒体压力铸造;然后在压力状态下通过W型导向,对内外筒体进行预热压装;最后内外筒体进行组焊制成电机定子水冷机座。本工艺结构巧妙,工序简单,防漏水、窜水,结构可靠。     

Development of a procedure writers’ guide framework: Integrating the procedure life cycle and reflecting on current industry practices

The current study aims to advance a procedure development process that will create procedures as effective safeguards. Several past incidents identified that many current procedural systems failed to support workers conducting their work safely and effectively. There is currently a dearth of systematic inquiry regarding the procedure development process. A key element of the procedure development process is writers' guide, which dictates how these procedures should be developed, written, reviewed and managed. The current effort collected 16 writers' guides across various industries such as chemical, oil and gas, nuclear, and energy. Different components of these writers' guides were identified, summarized, and later categorized according to a newly developed writers' guide framework. The framework uses four phases of the procedure life cycle and five sections for procedure content. The analysis showed that industry practices primarily focus on general goals of the procedure, writing style, and review process. Many important components of the procedure, such as process hazard information, execution challenges, and training requirements were not addressed adequately. Of the 41 components, there were only 3 that 80% of the writers' guides contained suggesting little consensus about the content. The proposed writers' guide framework organizes all components including low frequency of appearance ones in different phases of procedure life cycle. The significance of the current procedure writers' guide framework is that it not only produces a structure for a comprehensive writers’ guide but also opens an opportunity for future improvement in current procedure writing practices.     

Effect of the Wet Outlet Geometry on the Shockwave Position in Supersonic Separators

Supersonic separators (3Ss) are applied in gas separation processes. Two-dimensional simulation is employed to investigate the effect of operational and thermophysical parameters on the shockwave position. In addition, the impact of the cyclonic part and wet outlet geometry is evaluated by proposing four cases. Increasing the length of the cyclonic part exerts positive and negative influences on the performance of the 3S and the pressure recovery coefficient, respectively. The optimum length is determined between 10 and 15 cm. To demonstrate negative effects of wasted air from the wet outlet, its flow has been increased from 3.6 to 8.1 % of the inlet flow. Improved performance of the 3S is obtained by reducing the flow disturbances around the wet outlet and moving the shockwave towards the outlet.     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.